Food and Beverage

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Improve flexibility and streamline production.

Increasing Process Efficiency while Meeting Stringent Sanitary Demands

ControlSoft helps food and beverage manufactures boost the efficiency of their plants, optimize their processes, and respond more quickly to current market requirements while meeting the most stringent sanitary demands. We supply innovative technology solutions for food processing – find out how you can save energy and resources as well as cut operating costs, without compromising on product quality.

Experience and a Proven Track Record

We have food and beverage installations worldwide with expertise in:

Operations

Food Processing

fermentation

sterilization

cooking stations

freeze drying

extrusion

dryers

evaporation

filling stations

autoclaves/retorts

Applications

Food Fermentation Diagram

temperature control

pressure control

flow control

ratio control

pH control

density control

moisture control

composition control

Segments

Chocolate Processing

confectionery

beverage

biotechnology

brewery

pet food

powders

pharmaceuticals

prepared foods

The ControlSoft Difference

Choosing ControlSoft gets you a team of dedicated project and support engineers with vast experience in the food and beverage industry. We offer a full range of project services to deliver the best product consistency. ControlSoft’s engineering team has developed a methodology for implementing advanced process control without disrupting your current operations; improve your plant operations in a safe, secure, and field-proven manner.

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Case Studies

Food and Beverage Case Studies

See how our scalable process control solutions have helped food and beverage manufacturers achieve greater efficiencies, maintain product quality and consistency, lower lifecycle costs, with more flexible manufacturing.

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Results You Can Expect

Our food and beverage control experts can help you deliver consistent, high-quality end products at an optimized rate, with strategies designed specifically for your application.

  • Maximize material usage while reducing waste

    Implement tighter temperature control to reduce off-spec product and improve product quality.

  • Reduce energy consumption

    Reduce temperature variations in your heating, drying, boiler and chiller systems.

  • Optimize your filling operations

    Deliver more consistent product, reducing over supply of value.

  • Minimize CIP and product changeover time

    Optimize production line startup control to effectively utilize equipment and increase throughput.

  • Monitor control system continuously for early identification of performance degradation

    Increase productivity by focusing on significant control issues and reducing maintenance costs.

  • Extend equipment life

    Streamline processes to reduce wear and tear on equipment, reducing downtime costs.

  • Eliminate the impact of non-linearity and interacting control loops

    Apply advanced process control strategies to increase productivity, quality, and consistency.

Retort Heat Ramp - Before and After

What People Say

“One particular loop which gave us fits was looked at by two applications engineers from the controller manufacturer. They were unsuccessful in getting it under control. After using INTUNE software, the loop is now functioning to our satisfaction. “

 

Tropicana

The values that INTUNE spit out were nothing I thought I could ever use. But they were very close & then I was able to tune it very close. Well worth the cost of the software.

Kraft Foods

Our system has been running very smoothly. Temperature fluctuations are minimal, usually within + /- 1 degree C. This has been a vast improvement over the previous tuning parameters set by the manufacturer.

Your tech support person did a great job, actually an awesome job… It was good to see how INTUNE did an impossible loop.

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